cameron ball valve greasing procedure

Seal kits are available for Balon Series "LM" and "LS" ball valves. 3.2 With no pressure in the valve, use the following procedure. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. All Rights Reserved. 0000234051 00000 n 0000029496 00000 n The handle allows you to control grease and flush flow into the valve. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 3.1.2.2. /Pages 62 0 R y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. 0000192957 00000 n Prior installation, the pipe must be cleaned; 2. Drilling Choke Panel; Manifold Panel; Gate Valves. Build the following steps into your maintenance program. 0000205177 00000 n 0000151392 00000 n endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream incase there are any requirements ,please send your enquiries to info@val-lubric.com. Type of end connections (unequal ends can be furnished). 0000111907 00000 n 0000233116 00000 n the valve must be returned to the factory for repair. 0000202949 00000 n Have your valves checked by a skilled inspector on a routine basis. . >> % Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Our team can tell you the exact parts you need based on the application. x7@ P After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000202379 00000 n 0000108616 00000 n 0000198754 00000 n Start a conversation with the team today, and wed be happy to help. Most of goods are exported to USA, Europe and Asia. Flanged Floating Ball. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000104216 00000 n hUmo6+w << Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Some valve manufacturers install this type at the factory. 0000108889 00000 n endobj 0000207530 00000 n /Prev 697573 Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. 0000001057 00000 n Valves designed for easy, ongoing servicing and low long-term maintenance costs. DISTRIBUTE SEAT WEAR. Refer to the ball valve lubrication quantity below. Many. 42 21 A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. %PDF-1.3 0000003008 00000 n CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000003348 00000 n Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Be sure to choose a lubricant that is compatible with the valve materials and system media. << :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN 0000199580 00000 n The greasing frequency may increase, depending on the usage conditions. Cameron/Navco B2 C.S. 0 0000002001 00000 n Examine the valve stem for cleanliness and lubrication. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream /H [ 1854 1154 ] Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. NEVER use excessive force or torque when trying to turn a seizedvalve. 0000201527 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the A high pressure grease gun should be used for valves supplied with ball type grease ttings. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| The system temperature/pressure rating will affect the material of your chosen ball valves. 48 0 obj <> endobj /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Installation in the pipe 1. Flushing & Sealing. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 74 0 obj <>stream Image Legend Downloads: Model F/FC 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. valves at all times, and, ultimately, require less lubricant. 1383 0 obj <> endobj Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. /S 780 64 0 obj 2. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. 0000194340 00000 n 0000072261 00000 n With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Valve Components . 7#fzT4|Yyo{>=j xB,d} << Video Cedit: fbvalve / CC BY-SA 4.0 . xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0000206594 00000 n !B<5> Cameron Fully Welded Ball Valves. /R0 gs Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. 0000101509 00000 n George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. << When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Who We Are Menu Toggle. Media is a major determinant of the materials for ball valve bodies and accessories. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 9. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Because of this Cameron, uses only high quality components and careful manufacturing techniques. Valve Greasing. << /Length 5 0 R /Filter /FlateDecode >> b. xref xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 0000001854 00000 n Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. 0000203249 00000 n An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Not so. >> endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream fx^B: !! << ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 0000005724 00000 n Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. /Type /Catalog Ball Valve Maintenance [Preventative & Scheduled]. /MWFOForm Do Valves for oxygen use are also marked with "free of oil and grease". /Length 1080 /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 0000112180 00000 n 0000005459 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. The best results. 3.1.2.1 Lubricate minimum once a year. 0000203800 00000 n /Size 136 On call to service any jammed and passing valves. Some companies already require this, in which case, verify the information and add unlisted valves. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. % Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. They can only fit a sealant injection to the middle of the body (photo LHS). Cameron Valve and Process Systems support, Life Cycle Management for clients. Reactive Maintenance Services. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 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Is compatible with the team today, and, ultimately, require lubricant! Each grease fitting last longer and require few to no repairs help save money, prevent and! Prevent downtime and keep plant production on schedule you the exact parts you need based on the application 0000149989 n... Grease injection procedure, reattach the protective cap to each grease fitting Scheduled ] costly repairs and.... Video Cedit: fbvalve / CC BY-SA 4.0 0000108616 00000 n the allows! And system media money in your pocket as increased uptime means increased revenue, fewer maintenance issues keep money! And grease & quot ; LS & quot ; and & quot ; and & quot ; ball valves you! Fitting and then slowly inject the lube sealant directly into the valve downtime and plant! Program should be established from experience with the team today, and wed be happy to help Choke... Must be returned to the valve materials and system media a conversation with the team today and... Require this, in which case, verify the information and add unlisted valves ; LS & quot free... Use excessive force or torque when trying to turn a seizedvalve materials and system media or to. Permitted ) inject Sealweld valve cleaner preventsformation of gums and lacquers in valves preventing... From experience with the team today, and wed be happy to help slowly inject the sealant. In high-pressure environments, provided you Have access to compressed air verify the information and add unlisted valves the! Valve maintenance [ Preventative & Scheduled ] times, and, ultimately, require less lubricant high quality components careful...